| Sanwa Pipe Jacking Machine
TS Series |
-ALWAYS ONE STEP AHEAD -
Model
Enviliner
Horizonger
Prestone
PIPE JACKING to lay pipe underground proceeds in many big cities worldwide.
Places where peoples live require Sewerage Treatment Plants to treat huge
waste & Pipe jacking to lay many sizes of pipes to it from buildings
& houses.
SANWA PIPE JACKING MACHINE Series contributes those pipes laying underground with minimum disturbance of urban activities as well as with minimum public cost born by taxpayers. In this brochure, we introduce features,general and mechanical specification |
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|
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| (1) |
Compact design |
| (2) |
Position Sensor in the Pilot Tube leading to efficient steering |
| (3) |
Easy & fast jacking to existing manhole available due to dividable Pilot Tube, Casing and Screw. |
| (4) |
Elastic uPVC, ABS, Ceramic and Hume Jacking Pipe applicable due to unique jacking system. |
| (5) |
Wide range of soil Applicable. |
| (6) |
Waste spoils without chemical material saves cost. |
| (7) |
Unique Pipe withdrawal to correct deviation |
|
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How To Jack |
|
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| (1) |
Place the main unit in the launching shaft, and set the pilot tube & back-up pipe to main unit. |
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| (2) |
Insert the liner casing and auger flight into the laying pipe for preparation before jacking. |
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| (3) |
Thrust the laying pipe one by one while detecting and steering the thrust direction. |
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| (4) |
Repeat Item (2), (3) until the pilot tube arrives at the arriving shaft. (5) After the pilot tube arrives at the arriving shaft, collect the auger head and pilot tube from arriving shaft |
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| (5) |
After the pilot tube arrives at the arriving shaft, collect the auger head and pilot tube from arriving shaft |
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| (6) |
Collect the liner casing and auger flight from the launching shaft. |
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| Emergency extraction |
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| Auger Head Application |
| Type |
Soil condition |
Standard
 |
Ordinary soil
Clay, Sandy clay |
Water bearing
 |
Water-saturated
running sand |
Open
 |
Especially Clay
and silt |
Heavy duty
 |
Very tough clay weathered sand stone
qu=up to 200kg/cm2 |
|
| 1.Sanwa Enviliner SH-456 |
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|
Wide Range of Pipe &
Diameter
Unique pipe jacking equipment to lay not only PVC pipe but Ceramic Pipe,
RCP Pipe, Steel Pipe etc. of which diameter is maximum 580mmφ OD. from
minimum 200 mmφID.
Even their pipes I D. are 150mmφ, it's possible to lay them by means of
two (2) stage jacking using Temporary Pipes.
Small Launching Shaft and
Arriving Shaft
Sanwa Enviliner SH-456 can be placed in minimum two (2) meters φ Launching
shaft to apply congested and restricted area with one (1) meter long pipe.
Even 900mm φ existing manhole
as an arriving shaft, SH-456 and dividable Pilot Tube achieves jobs to be
completed.
|
|
Position Sensor System
Sanwa Enviliner SH-456 equips Position Sensor inside of Pilot Tube that will
react with Laser Spot discharged from Laser Transit to display their present position,
pitching value, rolling value to Monitor in the Operation Panel. Those
digital information appeared in the Monitor indicated an operator to start
steering action, change of deviation, and to stop steering action. |
|
High Torque & High Thrust
Force
Sanwa Enviliner SH-456 has relatively high torque and high thrust force in this
class. Maximum 750 kg-m (5410 ft-1b) with stepless rotation speed and max. 60
ton thrusting force is generated during jacking to apply various kinds of soil
condition from hard to soft layer. |
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| Other Line up |
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|
| As other line up , Sanwa has ,SEH-508,SEH-616 ,SH-720TS and
SH-1030TS of which applicable dia. Is as per the figure bellow. All of them can be placed in smaller
launching shaft compared with conventional model and are driven hydraulically
as well as SH-456. Please contact us for further information. |
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|
Model
|
Thrust
Force
|
Starting PitCircular(Rectangle)
|
Applicable
Pipe
|
Nominal
Dia x Length (mm)
|
|
SEH-616
AL
|
1600kN
(164ton) |
φ2.5m
|
(1)Vinyl chloride pipe
(VU, VP, VM)
(2) Hume pipe
(3) Steel pipe and others
|
(1)
φ150-600 x 1000
φ200-600 x 2000
(2)
φ250-500 x 1000
(2000)
(3)
φ200-600 x 1000
|
|
SEH-508
|
800kN
(82ton)
|
φ2m
(4mx2m)
|
(1)Vinyl chloride pipe
(VU, VP, VM)
(2) Hume pipe
(3) Steel pipeand others
|
(1)
φ150-450 x 1000
φ200-450 x 2000
(2)
φ200-400 x 1000
(2000)
φ350-400 x 1000
(3)
φ200-400 x 1000
(2480)
|
|
SH-456
|
588kN
(60ton)
|
φ2m
(4mx2m)
|
(1) Vinyl chloride pipe
(VU, VP, VM)
(2) Hume pipe
(3) Steel pipe and others
|
(1)
φ150-450 x 1000
φ200-450 x 2000
(2)
φ200-250 x 1000
(2000)
φ300 x 1000
(2480)
φ350-400 x 1000
|
|
SH-408
|
784kN
(80ton)
|
(4.4mx2.4m)
|
(1) Vinyl chloride pipe
(VU, VM)
(2) Hume pipe
|
(1)
φ350-450 x 2000
(2)
φ250-350 x 2000
|
|
SH-355
|
490kN
(50ton)
|
φ2m
(4mx2m)
|
(1) Hard vinyl chloride pipe
(VU, VP, VM)
(2) Hume pipe
(3) Steel pipe
and others
|
(1)
φ150-350 x 1000
φ200-350 x 2000
(2)
φ200-250 x 1000
(2000)
|
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SH-253
|
294kN
(30ton)
|
φ1.5m
|
(1) Hard vinyl chloride pipe
(with SUS color)
|
(1)
φ200-300 x 1000
|
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| Please note that some products may be subject to small changes due to continuous
studies into design and performance. |
| 2. Sanwa
Horizonger |
|
HORIZONGER
Spec |
 |
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HORIZONGER |
|
The Horizonger is the microtunelling machine that
has been developed and manufactured |
| in accordance with our abundant experience of actual job by the contractors
and of wide application from vertical and horizontal borings.The Horizonger
Series have been securing outstanding reputation from many both contractors
and owners due to minimized deviation and cost saving in microtunelling. |
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|
Model
|
Soil
Conditions
|
Diameter
(mm)
|
Dimension Main Structure
mm
|
Thrust
Force
|
Starting Pit
Dimension
mm
|
|
Hume pipe
( I.D)
|
Steel pipe (O.D)
|
|
|
SH-308
|
Normal
N Value≦50, Soft-Rock qu≦100 kg/㎠ and Gravel Size.≦50mm
|
250~300φ
|
350~400A
|
4150x1200x1600
|
80ton
|
4800x2400
|
|
SH-408
|
350~450φ
|
|
3740x1110x1425
|
80ton
|
4400x2400
|
|
SH-716-2
|
250~700φ
|
350~800A
|
4490x1280x1500
|
160ton
|
5600x2800
|
|
SH-720LS-2
|
250~700φ
|
-
|
4630×1560×1550
|
200
|
4800×2400
|
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SH-720LS-3
|
250~700φ
|
-
|
4480×1550×1632
|
200
|
4800×2400
|
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SH-823
|
350~800φ
|
450~900A
|
5035×1480×1510
|
230
|
6400×2800
|
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SH-1030
|
600~1000φ
|
800~1200A
|
5250x1880x2020
|
300ton
|
6400x3600
|
|
| Please note that some products may be subject to small changes due to continuous
studies into design and performance. |
|
3. Sanwa
Prestone
|
|
Prestone
Spec
|
|
Although Prestone is a Horizonger basically,
it is the procedure which can be constructed by the auger single process system
by the earth pressure or balance system especially for water bearing layer.
After the earth and sand excavated by the
cutter head are stored in the pilot tube, some soil or sand materials is added
to the excavated one to be improved materials, non-water permeability and
workability, furthermore the pinch valve can prevent from flow in soil and
water in to the pilot tube and the casing, i.e. Earth pressure system, and a
special designed disc cutter head is effective to the gravel and rocky soil
materials.
|
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Model
|
Soil
Conditions
|
Diameter
|
Dimension
Main
Structure
(mm)
|
Thrust
Force
(ton)
|
Starting
Pit
Dimensions
(mm)
|
|
Hume
pipe
〔I.D〕mm
|
Steel pipe〔O.D〕
|
|
SH-716LSK
|
Normal・Water Bearing Sandy
|
250~700φ
|
350~800A
|
4490×1280×1500
|
160
|
5600×2800
|
|
SH-720LS-2
|
Normal・Water Bearing Sandy・Gravel
(Max.size ≦1/3 of Pipe dia.)
|
250~700φ
|
-
|
4630×1560×1550
|
200
|
5600×2800
|
|
SH-720LS-3
|
250~700φ
|
-
|
4480×1550×1632
|
200
|
4800×2400
|
|
SH-823
|
350~800φ
|
450~900
|
5035×1480×1510
|
230
|
6400×2800
|
|
SH-1030LSK
|
700~1000φ
|
800~1200A
|
5250×1880×2020
|
300
|
6400×3600
|
|
| Please note that some products may be subject to small changes due to continuous
studies into design and performance. |
| Spec |
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